Leaky Chain Case

Technical topics related to machines powered by Kioritz/CCW & Kohler motors.
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jdsledsrgr8
Posts: 243
Joined: Wed Apr 29, 2009 10:00 pm
Real Name: Matt Gabler
Location: Mt. Horeb WI

Leaky Chain Case

Post by jdsledsrgr8 »

Put this out there back in the summer. My cyclone chain case has a slow leak. Running it some this winter I have now determined it is the back cork gasket. Slow weekend for me so I am thinking about replacing it on my own. Looks like some bolts etc to pull everything out to get to it. I have several new cork gaskets and yes everyone warned to check fitment. So before I tear into it, is there more to it than it appears, should I be cautious of anything etc? Does it require any special tools other than wrenches and skinned knuckles?

Thanks for the help for a novice mechanic.
Mt. Horeb WI
1976 Liquidator
1976 Liquidator Clone
1978 Liquifire 440
harleysportster
Posts: 2965
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Re: Leaky Chain Case

Post by harleysportster »

jdsledsrgr8 wrote:Put this out there back in the summer. My cyclone chain case has a slow leak. Running it some this winter I have now determined it is the back cork gasket. Slow weekend for me so I am thinking about replacing it on my own. Looks like some bolts etc to pull everything out to get to it. I have several new cork gaskets and yes everyone warned to check fitment. So before I tear into it, is there more to it than it appears, should I be cautious of anything etc? Does it require any special tools other than wrenches and skinned knuckles?

Thanks for the help for a novice mechanic.
Required Tools:
service manual, you need to remove the driveshaft in order to replace any of the worn parts. Besides a bad cork gasket, I would replace the large "O" ring that is around the bearing, sandwiched between the bearing flangettes, JD part # U42111 which is still available.
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
lwb140
Posts: 1807
Joined: Fri May 08, 2009 11:34 pm
Real Name: Wade bennett
Location: linden IN

Re: Leaky Chain Case

Post by lwb140 »

jdsledsrgr8 wrote:Put this out there back in the summer. My cyclone chain case has a slow leak. Running it some this winter I have now determined it is the back cork gasket. Slow weekend for me so I am thinking about replacing it on my own. Looks like some bolts etc to pull everything out to get to it. I have several new cork gaskets and yes everyone warned to check fitment. So before I tear into it, is there more to it than it appears, should I be cautious of anything etc? Does it require any special tools other than wrenches and skinned knuckles?

Thanks for the help for a novice mechanic.
it does require a large can of patience , the bearing bolts/nuts are tough to get to on the back side up insde the tunnel ,but the job is pretty straight forward and im sure you can accomplish the task at hand !! wade
certificate recipiant of the 12 vintage challenge !! on a 78 liquifre 440,
certificate recipiant of the 13 vintage challenge !! on a 340/s
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joe forgot the certificates for the 2015 vintage challenge
crossed the start/finish line twice at the 2013 and 2014 I500 on a 78 liquifire 440
Mr. Deere
Posts: 3073
Joined: Fri Oct 20, 2006 12:00 am
Location: Rutland, MA

Re: Leaky Chain Case

Post by Mr. Deere »

Might want to do the bearings too while your in there. Since it is a pain in the butt to do.
BOB From MASS
OWN: 1 1983 JOHN DEERE LIQUIFIRE 440
1 1973 JOHN DEERE JDX8 440
1 1982 JOHN DEERE SPORTFIRE 440
1 2000 SKIDOO MXZ 600
GOTTA LOVE THAT TWO STROKE SMELL
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