Fuel tank grommet installation

Technical topics related to machines powered by Kasasaki motors
Post Reply
81 spitfire
Posts: 36
Joined: Wed Feb 29, 2012 2:11 pm
Location: Nebraska

Fuel tank grommet installation

Post by 81 spitfire »

I am trying to replace the fuel tank grommet along with all new lines and in tank filter, but cannot seem to get it in there. Just wondering if anyone had any tricks to getting those guys on there.

Thanks
harleysportster
Posts: 2965
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Re: Fuel tank grommet installation

Post by harleysportster »

I am not familiar with the Spitfire but if it is the typical gromment type, just wet it and carefully twist it in place.
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
User avatar
mwking
Posts: 265
Joined: Wed Oct 31, 2007 12:00 am
Location: Southwestern Ontario

Re: Fuel tank grommet installation

Post by mwking »

I always put the grommet in the hole in the tank first and then push the metal fitting through the centre. If you put the fitting in the grommet first it seems a lot harder.
'84 Liquifire,'84 Sportfire, '83 Sprintfire, '82 Spitfire, '82 Trailfire LX, '80 Liquifire (2), '80 Sportfire,'80 340 Trailfire, '79 Spitfire
Matt
Posts: 4747
Joined: Wed Jul 13, 2005 12:00 am
Real Name: Matt
Location: Coopersburg, PA
Contact:

Re: Fuel tank grommet installation

Post by Matt »

mwking wrote:I always put the grommet in the hole in the tank first and then push the metal fitting through the centre. If you put the fitting in the grommet first it seems a lot harder.
Yes, this is how it is meant to go in. When you push the fitting into the grommet it flares the back of the grommet in the tank which is what holds it in and seals it.
:usa: Matt - JDsleds.com Administrator
AirborneX4Special
Posts: 1450
Joined: Sat Jan 30, 2010 10:54 am
Real Name: Pat
Location: N. IL

Re: Fuel tank grommet installation

Post by AirborneX4Special »

Yep, that's how you do it.

I think the grommet is still available through JD parts, p/n M66005 "bushing".
luvzvintage
Posts: 168
Joined: Sat Mar 12, 2011 10:05 am
Location: Beausejour, Manitoba

Re: Fuel tank grommet installation

Post by luvzvintage »

with my TF tank, i first placed the grommet in a cup of hot water for a min or 2. made it very pliable and much easier to install :)

:winter:
81 spitfire
Posts: 36
Joined: Wed Feb 29, 2012 2:11 pm
Location: Nebraska

Re: Fuel tank grommet installation

Post by 81 spitfire »

Thanks for all the replies guys, it made a huge difference putting the grommet in first and then the fitting. Wish I had thought of that... Now if only it wasn't so cold and windy I could ride this thing! Wind chills from 20 to 45 below expected today :brrr:
User avatar
nick80lf
Posts: 1159
Joined: Thu Jan 14, 2010 10:45 pm
Real Name: Nick
Location: The snow free zone of Ohio

Re: Fuel tank grommet installation

Post by nick80lf »

mwking wrote:I always put the grommet in the hole in the tank first and then push the metal fitting through the centre. If you put the fitting in the grommet first it seems a lot harder.
I do it like this but lube the fitting with 2 cycle oil. It slides right in when well lubed.
80 Liquifire (purchased 1996 ~ Running)
80 Liquifire (purchased 2010 ~ Running....Now)
80 Liquifire (purchased 2011 ~ Not running - I officially have a problem now)
83 Snowfire (purchased 2014 father/son restoration project)
78 Spitfire ~ sold (should have been shot for this)
JDT
Posts: 5561
Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Re: Fuel tank grommet installation

Post by JDT »

I think our snowless friend from IL said it best, "You got to lick it before you stick it."

A little lube goes a long way.
Todd Schrupp

Milbank SD
AirborneX4Special
Posts: 1450
Joined: Sat Jan 30, 2010 10:54 am
Real Name: Pat
Location: N. IL

Re: Fuel tank grommet installation

Post by AirborneX4Special »

I am so thankful this is a mature, family - oriented site so I can simply ignore the juvenile bathroom humor opportunities prevalent in this thread.
herb's garage
Posts: 5
Joined: Mon Dec 17, 2012 4:16 pm
Location: southeastern ma.

Re: Fuel tank grommet installation

Post by herb's garage »

Yeah, these guys are right, you need to put the grommet in first but I went one step further and put the metal fitting in the freezer for about the amount of time it took to make two beers disappear. Could be my imagination but it seemed to make it go in a litle easier.
Post Reply