Liquifire #621, Part II, Take III

This is where you can post the story & photos of your John Deere Snowmobile project.
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skoalmint
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Re: Liquifire #621, Part II, Take III

Post by skoalmint »

HOLLY COW u r on a roll. brock
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JoeRainville
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

I got the call the chassis parts and tunnel were ready at the powder coaters. The nice folks at Long Horn Powder Coating had never done a snowmobile before, but it came out pretty well:

Image

Now the reassembly starts from the reconditioned bulkhead:

Image
Last edited by JoeRainville on Mon May 05, 2014 6:58 pm, edited 1 time in total.
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

Had to call Cari Deerest into the shop to lend a hand installing the tunnel to the bulkhead. Also purchased a pneumatic rivet gun to speed up assembly work:

Image

After installing the 3 blind carriage bolts that are hidden by the tunnel cooler, the cooler itself was riveted in. I should note that heavy duty steel rivets were used in the structural locations, while NOS and regular steel and aluminum rivets were used for non-critical locations.

Image
Last edited by JoeRainville on Mon Sep 23, 2013 1:57 pm, edited 1 time in total.
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

The tank and handlebar support was added to the chassis to basically complete it. Bolted in the PTO motor mount and riveted in the suspension mount reinforcements to wrap up the day.

Image

Next steps include installing the chain case, TPR and bumpers. Then a rebuild of the suspension and motor will keep progress rolling...
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Re: Liquifire #621, Part II, Take III

Post by 400brian »

They're going to be commenting how nice this sled looks while they are prying it off the tree. :roll:

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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

Lindner, I find your lack of faith...disturbing...or observant. Not sure which, LOL! :trackdown:
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Re: Liquifire #621, Part II, Take III

Post by JDT »

400brian wrote:They're going to be commenting how nice this sled looks while they are prying it off the tree. :roll:

:roll:

Nice looking pooch there Joe.
Todd Schrupp

Milbank SD
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

Over the past week I was able to get a few more parts painted and installed on the 621 Liquifire:

Image

The rear grab bar was installed with new stainless bolts, and a new tail light brightened her up:

Image
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Re: Liquifire #621, Part II, Take III

Post by ihengineer76 »

Looking very nice!
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

Thanks IHE, hope the finished product looks and runs good :beers;

The front end is coming together with the NOS and reconditioned TPR rivited in place, along with fuel line and wiring clips installed. Then the stearing, chain case and jackshaft were installed:

Image

The track and drive axle are next to be installed. I have another box of parts to sandblast and powder coat, including the front bumper, hood guides and such... :sled:

-Joe
Last edited by JoeRainville on Wed Jun 25, 2014 1:43 pm, edited 1 time in total.
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

Dispite a lot of travel this month, I have been pushing the I-500 Liquifire rebuild along. After repainting my Cat SnoPro bars black, they were reinstalled on the same brackets from last year.

Image

Fired up the sand blaster again last weekend and found the it's much easier to blast in October's 70 deg days then when it's 104 out in July:

Image

I originally planned to just repaint the suspension and chassis parts, but I really like how the powder coating looks, so I dropped off the load of parts to Longhorn Power Coating last Monday.
Last edited by JoeRainville on Wed Jun 25, 2014 1:45 pm, edited 2 times in total.
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

On Friday afternoon I picked up the freshly coated parts, and I think they looked great. I had both suspension arms, the cluch cover, recoil housing and some smaller brackets coated:

Image

I pulled out the service manual to make sure I was rebuilding that darn recoil properly. It fell apart last year, and I had to borrow one from Wade Bennet to race with. (Thanks for that buddy!) I used an NOS rope sheave and new rope from Cat in the assembly:

Image
Last edited by JoeRainville on Tue Sep 23, 2014 7:30 pm, edited 3 times in total.
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Re: Liquifire #621, Part II, Take III

Post by JoeRainville »

With a wedding this weekend and out of town friends visiting, quality garage time was limited, but I was able to get the double decker tunnel protectors installed:

Image

I used original Deere plastic protectors to space out a set of aluminum "Sportfire/Trailfire" height tunnel protectors:

Image

After a bit more fiddeling around, I will be read to flip the chassis to install the track and suspension. Still need to tear down the motor to inspect for any issues. I will probably install a fresh crank, pistons and jugs since I have them ready to go, aside from lapping the gasket surfaces and such...

...and just over 3 months to go before race day! :sled: :sled: :sled:
Last edited by JoeRainville on Tue Sep 23, 2014 7:25 pm, edited 2 times in total.
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Re: Liquifire #621, Part II, Take III

Post by ICCSF 108 »

I hate to tell you this Joe, BUT your missing on of the hoop springs in that recoil there needs to be 3 of them.. the picture you posted on shows 2..
You better get your POO POO together & do a better job in paying attention to detail so you finish this race once before I die & I don't get to see it :pray:

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Re: Liquifire #621, Part II, Take III

Post by JDT »

What he said.

Good eye there old man.
Todd Schrupp

Milbank SD
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