Sled Update

This is where you can post the story & photos of your John Deere Snowmobile project.
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jep_800
Posts: 445
Joined: Wed Dec 31, 2014 1:33 pm
Real Name: Jason
Location: Grand Forks, ND

Sled Update

Post by jep_800 »

I didn't have such a good outing at last year's Ride With the Champs in St. Germain... I showed up with my sleds running in pretty good form, but at the end of the weekend, both were loaded on the trailer not running. My 75' 800 burned a piston on the Bogie Bash on the way back from Minocqua. Went on the rope for about the last 8 miles or so to get back to the Whitetail. Then, on the Vintage Challenge, my 75' JDX8 failed about 1/2 way up to Bent's Camp, the 1st fuel stop. I later determined that the PTO piston had caught a ring on a port which destroyed the piston and head.

This created quite a bit of work for me in the off season to try and get them trail worth again before this season. I've made some good progress, as I completely tore the engine down on the X8, got the crankshaft rebuilt, nice original jugs (standard size), NOS Kioritz pistons & rings, one NOS cylinder head from Brock W., and complete Kioritz gasket set. I pressure tested the engine until I was satisfied that it is sealed, and dropped it back in. Once I got it fired up, it ran excellent, and I had fun blasting down the alley for a bit.

My next step is to yank the 440/22 from the 800 and start that process. I plan to do the exact same thing... everything is going to get touched, as I will have John Rouland (Northern Crankshaft) rebuild that crank, and go from there. The original jugs from the X8 were bored to .020" oversize, and I acquired .020" oversize SPI pistons & rings. A complete gasket set will be used, and I will pressure test that engine until it is properly sealed. I hope to complete this by the end of December so I have 2 machines on the trailer bound for WI again. Of course, they will get break-in miles so that the rings have a chance to seat well, and I can identify any flaws.

These two sleds have been a labor of love, but I enjoy riding them so much... I get a kick out of seeing them side by side on the trailer, knowing they are the best Mid-mounts (performance wise) that John Deere produced before they went to the front motor sleds. Check out the link to see the X8 running after the engine rebuild. I'll try and do the same when the 800 is finished.


https://www.youtube.com/watch?v=ZzuuQQS ... e=youtu.be

Jason
Attachments
IMG_3047.JPG
1975 John Deere 800
1975 JDX8 (VC Finisher 2019)
1976 440 Cyclone (VC Finisher 2022)
1974 El Tigre 440 (Sold)
1996 Arcitc Cat 440Z
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acesillini06
Posts: 280
Joined: Thu Oct 22, 2009 8:14 pm
Real Name: Matt Cappel
Location: Rochelle, IL

Re: Sled Update

Post by acesillini06 »

Sounds like just bad luck. I have been going through similar problems with my fire series sleds. Glad to see you persevere and problem solve! Nice video and sleds!
1983 Liquifire 2-1983 Sprintfire's original owner
1983 Trailfire LX 1983 Sportfire and 1976 Liquidator #170
1982 Sprintfire 1982 Liquifire/Intruder "white hood" 1975 340/s #179
Ajc
Posts: 16
Joined: Sun Oct 11, 2015 11:40 pm
Real Name: Andrew Clark
Location: Le Sueur MN

Re: Sled Update

Post by Ajc »

Good to hear you got them running again.
1973 400
1975 800
1975 800 - (Parts)
1975 JDX8
1983 Sprintfire - (Vintage Challenge Finisher 2022)
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jep_800
Posts: 445
Joined: Wed Dec 31, 2014 1:33 pm
Real Name: Jason
Location: Grand Forks, ND

Re: Sled Update

Post by jep_800 »

As promised, here's the 800 now that she's running again.

Jason

https://www.youtube.com/watch?v=A5RnjQXd2bk
1975 John Deere 800
1975 JDX8 (VC Finisher 2019)
1976 440 Cyclone (VC Finisher 2022)
1974 El Tigre 440 (Sold)
1996 Arcitc Cat 440Z
Curlymurt
Posts: 64
Joined: Thu Oct 05, 2017 8:29 am
Real Name: Adam
Location: Indiana

Re: Sled Update

Post by Curlymurt »

That is one shiny sled!
1972 Deere 400
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