1980 Trailfire flywheel removal

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Fess
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Joined: Thu Dec 28, 2023 4:29 pm
Real Name: Tyler

1980 Trailfire flywheel removal

Post by Fess »

Trying to replace crank seals with the motor still in the sled. has electric start. Pulled the starter and put the puller on the flywheel and can’t get it budge. What am I missing? Haven’t got to tough with it yet.
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jep_800
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Real Name: Jason
Location: Grand Forks, ND

Re: 1980 Trailfire flywheel removal

Post by jep_800 »

I generally find that the flywheel is tough, especially if you're fairly certain it's never come off before. I've tightened my puller until I think something is going to break. I know it's not a recommended practice, but I get it very tight until I think the attaching bolts will shear or something, then give a rap or two on the main bolt head with a hammer (ball pein, nothing too big). Couple of times with that and it usually gives up and comes off the shaft. Be ready for a loud pop as they sort of come off with a little violence.

Jason
1975 John Deere 800
1975 JDX8 (VC Finisher 2019)
1976 440 Cyclone (VC Finisher '22, '25)
1974 El Tigre 440 (Sold)
1996 Arcitc Cat 440Z
Fess
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Joined: Thu Dec 28, 2023 4:29 pm
Real Name: Tyler

Re: 1980 Trailfire flywheel removal

Post by Fess »

I’m fairly certain it’s never been off before in its life. Do I have all the right parts off before I get tough with it? Recoil rope and the cup is off. I don’t have to take that section of the engine block off that surrounds the flywheel do I?
snowmoer
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Real Name: Dan
Location: Cedar City UT

Re: 1980 Trailfire flywheel removal

Post by snowmoer »

You will want to remove the fan pully off the flywheel and also the shroud that had the fan in it.
Dan
1981 Liquifire
1984 Sportfire
1984 Trailfire LX
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High Top
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Joined: Sat Dec 02, 2023 11:49 am
Real Name: Keith B
Location: Kansas

Re: 1980 Trailfire flywheel removal

Post by High Top »

jep_800 wrote: Mon Jan 13, 2025 9:40 am I generally find that the flywheel is tough, especially if you're fairly certain it's never come off before. I've tightened my puller until I think something is going to break. I know it's not a recommended practice, but I get it very tight until I think the attaching bolts will shear or something, then give a rap or two on the main bolt head with a hammer (ball pein, nothing too big). Couple of times with that and it usually gives up and comes off the shaft. Be ready for a loud pop as they sort of come off with a little violence.

Jason
I agree with what Jason is saying. Most of mine have come off decent with just rattling it lightly with a smaller 1/2 inch electric impact but the last one I did was tight. I broke 3 bolts off. Finally got it to hold tension and not break bolts then sprayed a little penetrating oil into the key way and let it sit for a while. Came back and one decent medium hit with a medium size ball peen and it finally popped. I hate to get too aggressive of a swing thinking about the bearings and such in the engine.
Keith

79 Trailfire 440 (2023)
80 Trailfire 440 (2023)
80 Trailfire 440 (2024)
81 Sportfire (2024)
80 Liquifire (2024)
Deg
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Joined: Wed Nov 06, 2024 9:33 pm
Real Name: Dennis

Re: 1980 Trailfire flywheel removal

Post by Deg »

It's tough I broke several bolt on puller before I got it to break free 1980 trailfire 340. P.s don't drive puller screws to far in they will hit the stator coil and ruin it.
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