Spitfire Hard Starting?

Technical topics related to machines powered by Kasasaki motors
Post Reply
drdon
Posts: 13
Joined: Mon Aug 17, 2009 11:50 am
Location: peoria, il

Spitfire Hard Starting?

Post by drdon »

After about a month of cleaning/rebuilding etc...the Spitfire is together. I could not resist taking for a run in the grass. I have only run the engine once before for a few minutes with a rigged up gravity feed fuel bottle. So after a few dozen pulls I got it running and she ran surprising well and fast (my 1st time on a sled). So here is the problem....It seems like it won't keep pulling fuel (pump) unless the rpms are up...go to idle and she dies. I have replaced all the fuel lines, filter and looked the pump and vacuum line over, no issues. The fuel lines are clear and once it stops there is air from the tank to filter...fuel from filter to pump..and then only half full from the pump to carb. When you pull start the fuel line out of the tank does not seem to pull fuel from the tank. The tank is about half full, I thought maybe the pickup was not int eh fuel, pulled it out and stuck it a bucket of fuel still does not want to pull the fuel. So it seems like the pump to me, but once i do get it running it will pull fuel, weird! Any thoughts or other things to try?

Here is a picture of my brother on the sled...gonna be a blast once the bugs are worked out!
Attachments
1.jpg
1.jpg (45.74 KiB) Viewed 994 times
harleysportster
Posts: 2965
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Re: Spitfire Hard Starting?

Post by harleysportster »

Did you replace the ball check-valve on the end of the pick-up tube in the tank?
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
drdon
Posts: 13
Joined: Mon Aug 17, 2009 11:50 am
Location: peoria, il

Re: Spitfire Hard Starting?

Post by drdon »

I thought that was just a screen. Is there a check valve inside? What would the purpose be?
drdon
Posts: 13
Joined: Mon Aug 17, 2009 11:50 am
Location: peoria, il

Re: Spitfire Hard Starting?

Post by drdon »

I verified there is not a check in the tank screen.

Any other thoughts?
User avatar
Sprailfire340
Posts: 925
Joined: Tue Oct 07, 2008 12:00 am
Location: Rockford, MN

Re: Spitfire Hard Starting?

Post by Sprailfire340 »

The check valve keeps the fuel in the line from draining back into the tank when not running. A primed line will start easier than a line with air pockets. You can pick up a new screen/check valve from the local JD shop as they still use it on the lawn and garden line.
:sled: ME
harleysportster
Posts: 2965
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Re: Spitfire Hard Starting?

Post by harleysportster »

If your local JD dealer doesn't have it, go to your local sled shop. They may stock it from Part's Unlimited.
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
drdon
Posts: 13
Joined: Mon Aug 17, 2009 11:50 am
Location: peoria, il

Re: Spitfire Hard Starting?

Post by drdon »

Thanks for the help. I will most likely try in the check/screen and go ahead and rebuild the pump.
User avatar
SpitfireKing
Posts: 659
Joined: Wed Apr 29, 2009 10:31 pm
Location: Oak Lake, Manitoba

Re: Spitfire Hard Starting?

Post by SpitfireKing »

Not enough vacum from the motor when at idle???and chance of a crank seal leak boys?? Just throwing out other idea's
[
harleysportster
Posts: 2965
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Re: Spitfire Hard Starting?

Post by harleysportster »

Low crankcase pressure / vacuum will cause similiar symtoms. As mentioned in other posts, with an unkown engine repair history of an engine, you should always replace the crank seals. I would also rebuild the fuel pump since the fuel pump diaphram arrangement has tiny valves covering the inlet/supply ports. As they wear, the function of the pump is dependant on the check-valve in the tank.
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
JDT
Posts: 5561
Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Re: Spitfire Hard Starting?

Post by JDT »

I am with the last two posts. Bad crank seals.

Also you may want to look at the rear springs on the suspension. Looks like it is very low in the photo you posted.
Todd Schrupp

Milbank SD
drdon
Posts: 13
Joined: Mon Aug 17, 2009 11:50 am
Location: peoria, il

Re: Spitfire Hard Starting?

Post by drdon »

Thanks again, I guess I will try the tank check and pump rebuild 1st and see what happens. My understanding on the history of this motor/sled was the bearing (right side) went out at about 500 miles and the sled has sat behind the chicken coop (really) since. I actually bought it for the motor for a go-kart. Once I started tearing into it I figured why not fix it, I paid $75 for it and have about $200 in it so far. I hope it isn't the crank seals.
drdon
Posts: 13
Joined: Mon Aug 17, 2009 11:50 am
Location: peoria, il

Re: Spitfire Hard Starting?

Post by drdon »

Oh yeah, I do have the rear springs set to the lower position.
harleysportster
Posts: 2965
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Re: Spitfire Hard Starting?

Post by harleysportster »

drdon wrote:Thanks again, I guess I will try the tank check and pump rebuild 1st and see what happens. My understanding on the history of this motor/sled was the bearing (right side) went out at about 500 miles and the sled has sat behind the chicken coop (really) since. I actually bought it for the motor for a go-kart. Once I started tearing into it I figured why not fix it, I paid $75 for it and have about $200 in it so far. I hope it isn't the crank seals.
The crank seals are not hard to replace . Check out the on-line service manual:
http://www.vintagesnow.com/John_Deere_f ... July79.pdf
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
JDT
Posts: 5561
Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Re: Spitfire Hard Starting?

Post by JDT »

Seal will only set you back $10.
Todd Schrupp

Milbank SD
Post Reply