340/5 pistons

Technical topics related to machines powered by Kioritz/CCW & Kohler motors.
ov12pack
Posts: 4
Joined: Wed Nov 16, 2011 3:22 pm
Location: Canada

340/5 pistons

Post by ov12pack »

I am restoring a sled and am wondering where you guys get your oversized pistons and rings for a 340/5 CCW-Kiortz?
Is there any brands that crossover?

Thanks
JDT
Posts: 5561
Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Re: 340/5 pistons

Post by JDT »

Our beloved engines were also used in some Scorpions, Skiroules, Raiders and a few other brands in the same era.

KEC, Kioritz and CCW are all the same thing.
Todd Schrupp

Milbank SD
ov12pack
Posts: 4
Joined: Wed Nov 16, 2011 3:22 pm
Location: Canada

Re: 340/5 pistons

Post by ov12pack »

By the response I'm I'm thinking pistons maybe are no longer available?

I thought maybe Kimpex, Weisco etc. might have a crossover number or the pistons might be the same as another brand of motor.

I was thinking of getting 440 jugs and boring them because I believe the oversized pistons for a 440/5 are still available and put them on.
User avatar
HoosierDeereMan
Posts: 1089
Joined: Thu Feb 01, 2007 1:00 am
Real Name: Troy Miley
Location: Oakland City, IN

Re: 340/5 pistons

Post by HoosierDeereMan »

ov12pack,

The 440 & 440/5 are piston ported engines. They were used in the 500 & 600 models. These pistons are very tough to find!

Troy
'72 400
'73 400, (2)500's, 600
'74 295/S (restored) 2010 HOF poker run survivor.
'75 800, JDX8,
'75 340/S 2011 & 2012 Vintage Challenge finisher.
'76 (2)400's
'78 Liquifire 340,440
'79 Spitfire
"If it has Tits, Tires, or Tracks it's gonna cost you money!"
ov12pack
Posts: 4
Joined: Wed Nov 16, 2011 3:22 pm
Location: Canada

Re: 340/5 pistons

Post by ov12pack »

So I guess my best bet is to rebuild the crank. New gaskets and put the original piston and rings back in and hope for the best?
When she blows, she's done.
lwb140
Posts: 1807
Joined: Fri May 08, 2009 11:34 pm
Real Name: Wade bennett
Location: linden IN

Re: 340/5 pistons

Post by lwb140 »

there are some 400 pistons floating around , they look to me to be the same as the 340/5 and 440/5 only with the different diameter , im curious to know if the 60mm jugs would bore to 65 its 2.5, per sidewall may work ?? dont know wade
certificate recipiant of the 12 vintage challenge !! on a 78 liquifre 440,
certificate recipiant of the 13 vintage challenge !! on a 340/s
certificate recipient of the 14 vintage challenge !! on a 78 liquifire 440
joe forgot the certificates for the 2015 vintage challenge
crossed the start/finish line twice at the 2013 and 2014 I500 on a 78 liquifire 440
User avatar
HoosierDeereMan
Posts: 1089
Joined: Thu Feb 01, 2007 1:00 am
Real Name: Troy Miley
Location: Oakland City, IN

Re: 340/5 pistons

Post by HoosierDeereMan »

Wade, that's a good point. I've wondered if that was possible or not as well. Not sure how much meat has to be left in the cylinder for reliabilty.

You may try posting a add in the classifieds for oversized 340 pistons. You just never know what people have stashed away. Other options would be finding NOS cylinders. They do show up for sale from time to time. Like Todd stated these weren't used in just John Deere. Sleeving your old cylinders or having the cylinders coated may be an option. Rainville was telling that Mellinium Technologies offers a coating Nikacil???? that can be applied to old bores to bring them back to OEM specs. You could reuse your old pistons with any of these options if they are still good.

Troy
'72 400
'73 400, (2)500's, 600
'74 295/S (restored) 2010 HOF poker run survivor.
'75 800, JDX8,
'75 340/S 2011 & 2012 Vintage Challenge finisher.
'76 (2)400's
'78 Liquifire 340,440
'79 Spitfire
"If it has Tits, Tires, or Tracks it's gonna cost you money!"
lwb140
Posts: 1807
Joined: Fri May 08, 2009 11:34 pm
Real Name: Wade bennett
Location: linden IN

Re: 340/5 pistons

Post by lwb140 »

there has been an nos clylinder one side or the other on ebay for ever not sure if the other side could be found or not i have extra rings for the 09-035 pistons like pj is using in the 340/s motors not sure if they will work in the oem slugs or not wade
certificate recipiant of the 12 vintage challenge !! on a 78 liquifre 440,
certificate recipiant of the 13 vintage challenge !! on a 340/s
certificate recipient of the 14 vintage challenge !! on a 78 liquifire 440
joe forgot the certificates for the 2015 vintage challenge
crossed the start/finish line twice at the 2013 and 2014 I500 on a 78 liquifire 440
jdxrobin
Posts: 85
Joined: Sun Aug 31, 2008 12:00 am
Location: Columbia Heights, Minnesota
Contact:

Re: 340/5 pistons

Post by jdxrobin »

This summer I rebuilt my 340/5 and it needed rings bad!
I was also rebuilding my boys 340 cyclone at the same time. The rings looked identical so I measured everything to see if maybe it would work...worst thing that could have happened is I get an extra set of rings for his sled.
Anyways I looked up the part number for the Cyclone, made a post and bought some that were NOS from Bill in Duluth (the part number I bought from him was a substitute for a 340 cyclone piston ring kit # AM54225...PM me and I will send you his email address)
...cleaned the pistons and ring grooves thoroughly...they fit perfectly!
In his email he said he had a lot of those kits.

By the way...does anybody know if we have a post around here that shows what parts cross reference to old parts? I've seen the brake band post, and Kenny let me know about the 340/S base gasket being the same for the 295/S, but do we have a full list somewhere for other parts?

Robin
1972 Ski-Doo Olympique 300
1972 Arctic Cat 340 Cheetah
1974 JDX4
1976 340 Cyclone
1977 Ski-Doo 340E Olympique
1978 Kawasaki 440 Intriguer
1978 Kawasaki 440 Invader
1980 Porsche 924
1985 Ski-Doo Formula Plus
1987 Polaris Indy Sport
2002 Lincoln LS V8
Thank God for big garages...and tolerant wives!.
Matt
Posts: 4747
Joined: Wed Jul 13, 2005 12:00 am
Real Name: Matt
Location: Coopersburg, PA
Contact:

Re: 340/5 pistons

Post by Matt »

:usa: Matt - JDsleds.com Administrator
lwb140
Posts: 1807
Joined: Fri May 08, 2009 11:34 pm
Real Name: Wade bennett
Location: linden IN

Re: 340/5 pistons

Post by lwb140 »

jdxrobin wrote:This summer I rebuilt my 340/5 and it needed rings bad!
I was also rebuilding my boys 340 cyclone at the same time. The rings looked identical so I measured everything to see if maybe it would work...worst thing that could have happened is I get an extra set of rings for his sled.
Anyways I looked up the part number for the Cyclone, made a post and bought some that were NOS from Bill in Duluth (the part number I bought from him was a substitute for a 340 cyclone piston ring kit # AM54225...PM me and I will send you his email address)
...cleaned the pistons and ring grooves thoroughly...they fit perfectly!
In his email he said he had a lot of those kits.

By the way...does anybody know if we have a post around here that shows what parts cross reference to old parts? I've seen the brake band post, and Kenny let me know about the 340/S base gasket being the same for the 295/S, but do we have a full list somewhere for other parts?

Robin
robin not to argue what you have had success with but the 340 cyclone is 58 mm bore and the 340/5 is 60 mm bore thats a ton of difference in bore like .080 which would give you about .250 of ring end gap my thoughts wade
certificate recipiant of the 12 vintage challenge !! on a 78 liquifre 440,
certificate recipiant of the 13 vintage challenge !! on a 340/s
certificate recipient of the 14 vintage challenge !! on a 78 liquifire 440
joe forgot the certificates for the 2015 vintage challenge
crossed the start/finish line twice at the 2013 and 2014 I500 on a 78 liquifire 440
jdxrobin
Posts: 85
Joined: Sun Aug 31, 2008 12:00 am
Location: Columbia Heights, Minnesota
Contact:

Re: 340/5 pistons

Post by jdxrobin »

:shock:
Holy @#$%^
...piston installation 101...make sure the end gaps of the rings are not too big...
I never even checked that the bore was different between the engines. CCW, Kioritz...both 340cc,...same jug gaskets...what could possibly go wrong.
Here is the odd thing, I believe (famous last words) I checked the end gap of the new rings and it was identical to the old rings. I would have used the piston upside down to assure the ring was square in the bore.
You are right, it comes out to .248" difference around the bore between the two. I am thinking either I was just plain sloppy, or possibly the jugs were changed.
I have been a Quality Manager at a machine shop for too many years. I can eyeball .010" consistently, I would hope I would notice a 1/4 inch gap...unless of course I didn't look!
At any rate, I will be looking at the jug head numbers, maybe even pulling the heads off, just to make sure. :doh:

You may have helped me avert a major issue...owe you big.
Thanks Wade
1972 Ski-Doo Olympique 300
1972 Arctic Cat 340 Cheetah
1974 JDX4
1976 340 Cyclone
1977 Ski-Doo 340E Olympique
1978 Kawasaki 440 Intriguer
1978 Kawasaki 440 Invader
1980 Porsche 924
1985 Ski-Doo Formula Plus
1987 Polaris Indy Sport
2002 Lincoln LS V8
Thank God for big garages...and tolerant wives!.
User avatar
JD600
Posts: 1117
Joined: Thu Jan 29, 2009 1:00 am
Location: Fremont NE

Re: 340/5 pistons

Post by JD600 »

Ok, lets do this.

Does your 340/5 have reed valves? I'm betting that it does. If it does, its actually a 340/22 with a 340/5 fan tower on it. Thats the only way this will work. I'm guessing this because the 340/5 cylinder gaskets do not look even remotely close to the 340/22. other than that, the rings would have probably never fit on those bigger pistons as they would have been much too tight.

DE
Dustin Elder
Salem, OH


Midmounts.... Lots and lots of midmounts...

"Everyone is entitled to be stupid, but some abuse the privilege."
ov12pack
Posts: 4
Joined: Wed Nov 16, 2011 3:22 pm
Location: Canada

Re: 340/5 pistons

Post by ov12pack »

Thanks guys,

We decided to rebuild the crank. Cleaned the cylinders up, they look good. Re-use the pistons, new std. rings, gaskets etc.
For the few times a year it gets used it should be fine.
jdxrobin
Posts: 85
Joined: Sun Aug 31, 2008 12:00 am
Location: Columbia Heights, Minnesota
Contact:

Re: 340/5 pistons

Post by jdxrobin »

Well...
I've got to come clean. I pulled the jug and I am here to tell you that yes, a 58mm piston ring will fit just fine on a 60mm piston...and it looks pretty close to a 1/4" gap on the ends! :wall:
The good thing is that the engine is actually something I do not have anything to put in, because I got a 440 from DA to put in my X4. Guess I will just keep looking for the right rings.
Thanks again Wade for bringing it to my attention.

Robin
1972 Ski-Doo Olympique 300
1972 Arctic Cat 340 Cheetah
1974 JDX4
1976 340 Cyclone
1977 Ski-Doo 340E Olympique
1978 Kawasaki 440 Intriguer
1978 Kawasaki 440 Invader
1980 Porsche 924
1985 Ski-Doo Formula Plus
1987 Polaris Indy Sport
2002 Lincoln LS V8
Thank God for big garages...and tolerant wives!.
Post Reply