A sled to go with the engine

This is where you can post the story & photos of your John Deere Snowmobile project.
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400brian
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Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

A sled to go with the engine

Post by 400brian »

The intention was to have the '72 400 ready for the Baraboo Show last month. Obviously that didn't happen, but while progress is slow, there is some to report.

I've been stripping the paint off the tunnel, the NAPA stripper really works well. I was surprised at the amount of corrosion under the paint. I'm going to have to do some soda blasting and rubbing with a Scotch Brite pad to get this thing ready for paint. That is the big hill I need to get over...If I can get this thing painted before it turns cold, I have a chance of getting it done this year.

I decided to sandblast the "power module" the other night. This is the sub-frame that the ski spindles go in and the engine bolts to. On '72s this unit is steel. I pulled out the blaster, a TIP pressure unit I bought back in the early '80s.
I hadn't used it in a couple of years, and I quickly found that some sand in the mixer valve had turned hard, and was preventing any flow out of the tank. I cleaned that out, but it didn't help much. I decided to drain the sand out of the tank and start over, and when I did I quickly found the new issue, I had a mouse nest in the tank! I drained the sand, blew out the chewed up cardboard, then found I had a crispy critter still in the tank. I poked that out the bottom with a stick, re-assembled the plumbing , re-filled the tank, and things went a whole lot better. :beers;

I rattle canned some zinc primer on the steel to keep it from rusting.
Attachments
72 400 003.JPG
72 400 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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WinnipegStPaul9
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Joined: Sat Jul 23, 2005 12:00 am
Real Name: Don Amber
Location: Churubusco, IN

Re: A sled to go with the engine

Post by WinnipegStPaul9 »

Looking good Brian!!
Feel free to check out our website www.buscobullet.com for restorations or parts.
jdsledhead
Posts: 193
Joined: Sat Jul 23, 2005 12:00 am
Location: Pendleton, NY

Re: A sled to go with the engine

Post by jdsledhead »

Looks good. Keep chugging along, this (in my opinion) is the hardest part of a restoration - stripping paint and rust. Applying new paint is fun, and reassembling the sled is just relaxing :-)
Tim Kudla

73 JDX4
80 Spitfire
82 Trailfire 340
84 Trailfire 440
10 SnoPro 500
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jdrob
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Real Name: Rob
Location: Pennsylvania/OHIO border

Re: A sled to go with the engine

Post by jdrob »

Haha Good story Brian ! Sounds like my house, start out with a good idea! Then have to stop and fix half the sh1# i am working with !! :bonk: :bonk: then after i get done fixing it, I lose my momentum for the original task !! anyone else have this problem or is it just me ?? :wall: :wall: :wall:
Jdrob



"Two things are infinite: the universe and human stupidity; and I'm not sure about the universe." AE
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400brian
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Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Here's the WR-7 for the '72 400, all cleaned and rebuilt. Inexplicably, the cleanest Walbro I've ever opened up. I believe it would have run, no rust, no fuel residue, no corrosion.

The foam in the air horn had long ago turned to dust, so I bought a chunk of filter foam from Performance Engineering, and it worked very well. The foam isn't there to filter the air, but help capture some of the spit-back that piston port engines produce.

I had to buy a 12 x 24 x 3/8" piece, and I used a 4" square, so if anyone needs some, let me know.
Attachments
72 400 carb 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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HoosierDeereMan
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Joined: Thu Feb 01, 2007 1:00 am
Real Name: Troy Miley
Location: Oakland City, IN

Re: A sled to go with the engine

Post by HoosierDeereMan »

Looking good Brian!

I'm glad to hear the Walbro rebuild went well. Had it been my carburetor, 2 of the 3 metering plate screws would have twisted off due to moisture sitting the carb. Then I would have been faced with the task of finding a replacement carb. :laugh:

Troy
'72 400
'73 400, (2)500's, 600
'74 295/S (restored) 2010 HOF poker run survivor.
'75 800, JDX8,
'75 340/S 2011 & 2012 Vintage Challenge finisher.
'76 (2)400's
'78 Liquifire 340,440
'79 Spitfire
"If it has Tits, Tires, or Tracks it's gonna cost you money!"
Mr. Deere
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Location: Rutland, MA

Re: A sled to go with the engine

Post by Mr. Deere »

I like your back drop lol!!
BOB From MASS
OWN: 1 1983 JOHN DEERE LIQUIFIRE 440
1 1973 JOHN DEERE JDX8 440
1 1982 JOHN DEERE SPORTFIRE 440
1 2000 SKIDOO MXZ 600
GOTTA LOVE THAT TWO STROKE SMELL
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400brian
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Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

I haven't posted about this for a while. The '72 400 restoration is still moving forward.

The tunnel has been stripped, soda blasted, and had the sander ran over it. The majority of the dents have been massaged out. I've kinda ran out of time and warm weather, so Saturday I'm taking it over to a local retired body guy for a fresh coat of JD green.

The chaincase has been freshened up, and I'm working on suspension parts now. I'm excited about the prospect of putting this sled back together.

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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jeffreyrempel
Posts: 292
Joined: Thu Jun 03, 2010 1:18 am
Location: saskatoon,saskatchewan, Canada

Re: A sled to go with the engine

Post by jeffreyrempel »

Awsomw! I didnt know that you were doing one too Brian. I know what your feeling though, so close and the excitement of assembling it. When I was assembling mine I had a hard time sleeping at night because I couldnt wait to get started again the next morning. Cant wait to see more as you go, good luck, have fun and try not loosing any sleep, LOL
Jeff :canadasmile:
I wanted to write something witty here.... but I got nothing.
1972 400
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400brian
Posts: 5612
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »


'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
User avatar
jeffreyrempel
Posts: 292
Joined: Thu Jun 03, 2010 1:18 am
Location: saskatoon,saskatchewan, Canada

Re: A sled to go with the engine

Post by jeffreyrempel »

Wow! I am not sure how I missed that one. Keep up the good job. Too bad we dont live closer; we could go for a cruise on our 72's when your finished. :canadasmile:
I wanted to write something witty here.... but I got nothing.
1972 400
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400brian
Posts: 5612
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Rear idler is ready to go. New bearings, NOS wheels, NOS swing arms, everything cleaned and painted.
Attachments
72 idler 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
User avatar
400brian
Posts: 5612
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

I pulled out the box of bogie shafts, contemplating how I should proceed. The guy who rode this sled was a jerk, every single tube is bent. I pulled out the least damaged one I could find, disassembled it, then set it up in the press and worked out the 1/8th inch or so bow in the tube. I tweaked the wheels arms to square them up with the tube, then declared victory. I then pulled out the tube with the most bend in it, and went to work on it. This one was bent so badly I had a hard time pounding the shaft out of it. It straightened out quite nicely, and I decided it was time to sandblast.

I blasted the carriage bolts as well. They are the correct JD logo bolts, so for now anyway, I'll paint them and re-use them.
Attachments
72 bogie shafts 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
User avatar
400brian
Posts: 5612
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

The driveshaft is ready to go. NOS shaft, reproduction drivers, and genuine Timken bearings.

An NOS sprocket is coming.
Attachments
72 driveshaft 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
User avatar
jeffreyrempel
Posts: 292
Joined: Thu Jun 03, 2010 1:18 am
Location: saskatoon,saskatchewan, Canada

Re: A sled to go with the engine

Post by jeffreyrempel »

Looking good. The hardest part of the assembly is installing the drive shaft. Its a pain in the ass and its one of those jobs that you could use three or four hands to get it done a little easier. Good luck. LOL :canadasmile:
I wanted to write something witty here.... but I got nothing.
1972 400
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