Trailfire rebuild

Technical topics related to machines powered by Kasasaki motors
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stinger440
Posts: 21
Joined: Mon Jan 29, 2007 1:00 am

Trailfire rebuild

Post by stinger440 »

A first for me. I completely tore down a 79 or 80 440 kaw out of a trailfire yesterday. I have never gone further then the top end before. the case cracked so I replaced both seals,pistons,rings,piston bearings. My question is, after I got the motor back together it turned over smooth. I lubed up the cylinder walls with a little 2 cycle oil just to make sure. When I put the plugs in and put it back in the sled it pulls over extremely hard. Like break your arm hard. It fired right up and seemed to run well. Just curious what the compression should be on a fresh rebuild like that? Thanks
JDT
Posts: 5561
Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Trailfire rebuild

Post by JDT »

165 would be something to brag about. 145-150 would be good however. And of course within 3-5 lbs side to side would be a plus. What carcked the old case? water froze in it?
Todd
Todd Schrupp

Milbank SD
stinger440
Posts: 21
Joined: Mon Jan 29, 2007 1:00 am

Trailfire rebuild

Post by stinger440 »

I would bet its above 150. My ccw is 150 and doesn't pull that hard. Not sure what cracked the case. It cracked vertically about 1" in from the fan shroud. This was a friends sled and it has been a rattle trap since he got it. So I think bolts got loose and vibration caused it.
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