Last carb Q's

Technical topics related to machines powered by Kasasaki motors
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guitardude081
Posts: 990
Joined: Sun Sep 11, 2005 12:00 am
Real Name: Jack Durand
Location: Brainerd, MN

Last carb Q's

Post by guitardude081 »

Here's a lesson in JD carbs 101. When buying an aftermarket throttle cable, it comes with 2 jamb nuts. Don't do what I did, and spend 3 nights in a freezing garage before you realize that you need to remove one of them for the slides to seat. My last q's are...

1. What notch does the e-clip need to be on?
2. When sychrnizing, does it make sense to just turn the adjuster until the throttle cable seats, or should I do that, and then put it wide open, and go by the book?
3. does the oil injection pump still pump oil in the closed position?
4. How should I have the oil injection pump set?

~Jack
Owner, Durand Motorsports
1980 Trailfire 340 (Grandpa bought new)
1983 Trailfire LX
1982 Spitfire (Grandpa bought new)
(3)1974 295/S
1975 340/S
2020 Polaris Indy 600 XC 129 40th Anniversary Edition
harleysportster
Posts: 2969
Joined: Thu Jul 14, 2005 12:00 am
Real Name: Pat Scott
Location: Southeast Pa.

Last carb Q's

Post by harleysportster »

guitardude081,
Check out Ryan's online service manual. This should answer most of your questions.
http://www.ryanquick.com/jd/info/pictures/62.html
Some of the pages are missing. To set up the carb from scratch:
-remove the airbox
-back out the idle screws
-loosen the throttle cables
-turn in the idle screws until a slight resistance is felt while touching the carb slide,then turn in 4 turns
-set both idle screws the same way
-open the throttle lever on the handle bar fully (wide open ) and wrap a rubber band or tape the lever open.
-adjust each cable so the bottom edge of the rear of the carb slide(closest to engine) is flush with the inner top edge of the carb. A mirror is a good aid in checking this.
-set both cables in the same mannner
-remove the tape or rubber band and allow the throttle lever to return in the normal position
-check to make sure the carb slides return and seat on the idle screws.
-start engine, warm-up and adjust idle. Both idle screws must be turned equal amounts.
'76 440 cyclone
'76 440 liquifire
'78 440 Cyclone
'75 JDX8 (sold to a member here)
'78 Liquifire(CrossCountry Clone)
'80 Liquifire(sold)
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