A sled to go with the engine

This is where you can post the story & photos of your John Deere Snowmobile project.
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400brian
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Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

This will be the lead bogie shaft.

Blasted and painted, NOS wheels, and 1/4" longer bolts so that locking nuts could be installed.

I removed the PN stickers, but Rainville should note the molding flash on the edge of the rubber tires.

Joe recently confided in me that when it comes to 15 bogie wheels and 2 inches of travel...SIGN HIM UP!

The ground hog must be stopped!
Attachments
72 bogie shaft 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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400brian
Posts: 5654
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

The tunnel is painted!
Attachments
72 painted 003.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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JoeRainville
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Real Name: "John Deere Joe"
Location: Fort Worth, Texas
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Re: A sled to go with the engine

Post by JoeRainville »

Looking good Lindner, bogies, baby, BOGIES! Glad that my training classes on how to tell NOS bogies from rusty junk finally paid off. Tuition bill is in the mail.

Tunnel looks great, looking forward to seeing your family machine on the snow at the Vintage Challenge. I don't think a bogie machine has ever finished the event that I can think of. Hope your back makes it too:>)

-Rainville
Honorary Tech Editor

Chuck Norris doesn't get frost bite. He bites the frost.
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400brian
Posts: 5654
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Who rides the sled, and where, has yet to be determined. Long way to go to get it put together...and running!

The good news today: I set the NOS hood on the tunnel, and at least in the light in the shop, the color match looked real good to me! There's a story to be told about that hood, I'll try to remember to tell that when I get it installed.

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
User avatar
400brian
Posts: 5654
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Progress is slow, especially around the holidays, but I've made a bit.

Power module is bolted in, as are the motor mount plates. I hope I didn't forget anything that requires access through the tunnel, because the track is in. Finally got all the bogie hardware painted, so that is next.
Attachments
72 NOS track install 006.JPG
72 NOS track install 001.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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jeffreyrempel
Posts: 292
Joined: Thu Jun 03, 2010 1:18 am
Location: saskatoon,saskatchewan, Canada

Re: A sled to go with the engine

Post by jeffreyrempel »

Looks new. You have a lot of nice NOS parts. beautiful job so far. :popcorn:
The seat will be the biggest pain in your ass to install now that the track is in, but its do-able.
:canadasmile:
I wanted to write something witty here.... but I got nothing.
1972 400
JDT
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Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Re: A sled to go with the engine

Post by JDT »

WOW Brian. :clap:

looking super! :beers;

:needsnow: :thinksnow: :letitsnow: :sled:
Todd Schrupp

Milbank SD
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400brian
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Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Bogies baby bogies!

Right after this photo was taken we took the sled off the horses, and flipped the sled back onto it's feet.

I took the NOS skis down to the milk house to wash them up. They are a bit shelf worn, and will need a fresh coat of Blitz Black to get them looking good. I also dug out a pair of NOS spindles. If I recall correctly, the spindles were the first parts for the '72 I acquired off ebay, at least 10 years ago.

I am eager to get the engine sitting in the machine!
Attachments
72 bogies installed 003.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
kwc
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Joined: Sun Dec 11, 2005 1:00 am
Real Name: Kevin Campbell
Location: Vicksburg Michigan

Re: A sled to go with the engine

Post by kwc »

In what room of the house will this artwork be displayed when completed, the living room?? :laugh:

Looking good Brian!
Kevin Campbell
Vicksburg, Michigan
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400brian
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Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

kwc wrote:In what room of the house will this artwork be displayed when completed, the living room?? :laugh:

Looking good Brian!

I was thinking the lobby of the Whitetail. :usa:

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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WinnipegStPaul9
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Joined: Sat Jul 23, 2005 12:00 am
Real Name: Don Amber
Location: Churubusco, IN

Re: A sled to go with the engine

Post by WinnipegStPaul9 »

:dance:
Feel free to check out our website www.buscobullet.com for restorations or parts.
JDT
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Joined: Wed Nov 21, 2007 1:00 am
Real Name: Todd
Location: Milbank South Dakota

Re: A sled to go with the engine

Post by JDT »

Brian I love your idea and it is looking like it is going to be worthy of such a display.
Todd Schrupp

Milbank SD
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JoeRainville
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Re: A sled to go with the engine

Post by JoeRainville »

Looking good Lindner. I hope you are brave enough to put gas in it once done, since this is the closest it will be to new since the fall of 71. Maybe you will be nicer to her this time around, LOL!

Boy, you have have some great friends, or a good paypal account, to come up with all those sweet NOS parts like bogies, track, hood, etc :beers;

-Rainville
Honorary Tech Editor

Chuck Norris doesn't get frost bite. He bites the frost.
User avatar
400brian
Posts: 5654
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Boy, you have have some great friends, or a good paypal account, to come up with all those sweet NOS parts like bogies, track, hood, etc
I will not discuss the money for a whole LOT of reasons. Remember that it has been spread out over at least 10 years.

As for the great friends; yes indeed! Many have helped and had a hand in this project, and when I get towards the end, I intend to acknowledge them.

What this project has really driven home to me is that a full restoration takes too much effort. I see myself doing this maybe once more, after that it will be detailing, mechanical restoration, and maintenance. In other words: riders!

There is so much to do, and so little time. Tonight I felt the need to see some chrome, so I brought the handle bar and bumper to the house. I got the bar from Greg Stebner 5-6 years ago. It was supposed to be NOS, but like so much of this stuff, it was a bit beat up from laying around all these years. I was just starting to rust when I got it, and it had gotten some worse while in storage.

The bumper came from the same guy I got the 340/S engine from 5-6 years ago. I don't know if it had ever been on a sled or not. Again it was a bit beat up, and starting to rust.

Before I went too far, I wanted to see if the grips would come off the original bar. By the way, despite being under cover for most of its life, that bar was rusted solid brown. I was amazed to see the set screws back right out, and the grips slide right off! The grips aren't even cracked.

I went to work on the bar with Mother's, and it cleaned up pretty good. It would be an excellent candidate for re-chroming, but that is Don's specialty. The bumper is about the same deal, some rust and minor dings and scratches. The bumper is the one item that I tried to acquire NOS and failed. Stebner had a couple of them, but on opening the box, he found they were either bent or rusted beyond use.
Attachments
72 handle bar 002.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
User avatar
400brian
Posts: 5654
Joined: Wed Jul 20, 2005 12:00 am
Real Name: James T. Kirk
Location: South Central Wisconsin

Re: A sled to go with the engine

Post by 400brian »

Some progress was made today.

The skis took a lot longer than anticipated. The spindles, skis, springs, and shock kit are all NOS. The original spindles and skis were pretty messed up. I have told the story many times; in around '85, my brother rode the sled into a switched railroad track, rolling the skis under the sled, messing up the skis and bending the spindles.

The shock kit was acquired from Greg Stephen out in Denver several years ago. It complicates installing the skis considerably, especially when you are trying not to scrape off all the paint that was just shot. Obviously I haven't installed the shocks yet.

The e-start kit was acquired off e-bay several years ago. Pretty rare item I think, the battery box in particular is unique to '72, as is the manufacturer of the starter motor.
Attachments
72 re-assemble 001.JPG
72 re-assemble 003.JPG
72 re-assemble 005.JPG
72 re-assemble 006.JPG

'09 Vintage Challenge Survivor, and I wasn't late for supper!
'10, '11, '12, '13,'14,'15,'16,'17, '18, 19, 20, 21, 22 Vintage Challenge Survivor !
72 400 restored, Father bought new in '71
73 X8 restored
'74 340 green machine
'74 X8 9 time VC finisher
'78 Spitfire in progress
2 '75 340S 1 running, one on deck
'78 LF 440 future CC clone
'73 Skiroule RTX 440, 500 mi.
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